Underpinning Power Electronics switch optimisation Theme
Lead Research Organisation:
University of Warwick
Department Name: Sch of Engineering
Abstract
Silicon carbide (SiC) N-channel IGBTs have the potential to enable new and highly efficient ultrahigh voltage (10 kV+) applications such as the Smart Grid and HVDC, enabling a low carbon society. However, to date, only four research groups have reported on their successful development, due to the considerable challenge associated with their fabrication. Exploiting a consortium made up of experts from the fields of SiC materials, simulation and fabrication, and building on a recent history of SiC MOSFET, Si IGBT and SiC materials research, the aim of the Switch Optimisation theme of Underpinning Power Electronics is to be amongst the first groups in Europe and the world to develop these devices, and to push the boundaries of what has been achieved in this fledgling field to date. Once a quality benchmarked ~15 kV SiC IGBT process is developed as the first milestone in this project, the process will be modified to explore areas not to-date explored, including the development of lower voltage (5-10 kV) SiC IGBTs benchmarked to SiC MOSFETs, trench SiC IGBTs, and novel topologies such as hybrid SiC MOSFET-IGBTs. The consortium will all work together towards these ambitious goals, with the work packages split by expertise (materials development, simulation, fabrication and testing) to cut across each of the objectives.
Planned Impact
The improvement of the power electronics devices can impact on multiple sectors. Particular emphasis has been in the energy grid which is currently undergoing a shift to more mixed and variable power supply which will require more effective power devices capable of withstanding the more extreme conditions. The UK itself is currently seeing increased power supply from renewable energy highlighting the importance of power management capable of withstanding surges due to the variable nature of this electricity source. The high voltage IGBTs that will be developed will have their biggest impact in this sector benefitting from the use of being developed in SiC to cope with the extreme conditions. Traction is another major application set to benefit from these devices. Increasing electrification across this sector now and into the future guarantees the economic impact of developing these new power devices. We will work with our existing industrial collaborators as well as establishing new collaborations through the Centre to ensure we adapt the technology developed to the changing needs of the companies in this sector.
The project benefits hugely from being within the ESPRC Centre for Power Electronics. The network of industrialists and academics already affiliated with the Centre is extensive and diverse, and this project has the advantage of having regular direct access to this vast community, and will therefore be integral to achieving impact from this project. The annual conference, researcher network events and industrial events are all established events and platforms on which we can reach a wide audience to disseminate our findings. A workshop specifically dedicated to this theme will be organised with the full support of the Centre towards the end of the project. This will promote the work being carried out in this area by this consortium, and by those across Europe working in this area. The Centre's Marketing and Communications Officer will help us reach a much wider audience than possible alone, publicising findings, coordinating press releases, maximising social media impact and helping to maximise web traffic. The Centre also has funds available for dissemination activities that fall outside of these extensive possibilities and hence no further dissemination funds have been requested. The group intends to suggest using this to participate in outreach activities for the younger generation at shows such as New Scientist Live and the Cheltenham Science Festival.
The Centre has strong established links with key industrial partners and, as well as accessing this community through the above dissemination events, they will play a direct role in monitoring and steering the project as part of the Centre's Steering and Advisory Group (STAG) who perform an annual review.
The project benefits hugely from being within the ESPRC Centre for Power Electronics. The network of industrialists and academics already affiliated with the Centre is extensive and diverse, and this project has the advantage of having regular direct access to this vast community, and will therefore be integral to achieving impact from this project. The annual conference, researcher network events and industrial events are all established events and platforms on which we can reach a wide audience to disseminate our findings. A workshop specifically dedicated to this theme will be organised with the full support of the Centre towards the end of the project. This will promote the work being carried out in this area by this consortium, and by those across Europe working in this area. The Centre's Marketing and Communications Officer will help us reach a much wider audience than possible alone, publicising findings, coordinating press releases, maximising social media impact and helping to maximise web traffic. The Centre also has funds available for dissemination activities that fall outside of these extensive possibilities and hence no further dissemination funds have been requested. The group intends to suggest using this to participate in outreach activities for the younger generation at shows such as New Scientist Live and the Cheltenham Science Festival.
The Centre has strong established links with key industrial partners and, as well as accessing this community through the above dissemination events, they will play a direct role in monitoring and steering the project as part of the Centre's Steering and Advisory Group (STAG) who perform an annual review.
Publications
Almpanis I
(2022)
Short-Circuit Performance Investigation of 10kV+ Rated SiC n-IGBT
Almpanis I
(2023)
10kV+ Rated SiC n-IGBTs: Novel Collector-Side Design Approach Breaking the Trade-Off between dV/dt and Device Efficiency
in Key Engineering Materials
Almpanis I
(2024)
Silicon Carbide n-IGBTs: Structure Optimization for Ruggedness Enhancement
in IEEE Transactions on Industry Applications
Baker G
(2019)
Study of 4H-SiC Superjunction Schottky Rectifiers with Implanted P-Pillars
in Materials Science Forum
Baker G
(2022)
Optimization of 1700-V 4H-SiC Semi-Superjunction Schottky Rectifiers With Implanted P-Pillars for Practical Realization
in IEEE Transactions on Electron Devices
Baker G
(2021)
Optimization of 1700-V 4H-SiC Superjunction Schottky Rectifiers With Implanted P-Pillars for Practical Realization
in IEEE Transactions on Electron Devices
Baker G
(2022)
A Study of 4H-SiC Semi-Superjunction Rectifiers for Practical Realisation
in Materials Science Forum
Bonyadi Y
(2018)
Lifetime Enhancement of 4H-SiC PiN Diodes Using High Temperature Oxidation Treatment
in Materials Science Forum
Description | A power device has been designed and optimised that could impact applications including the national grid, renewable energy and other 21st Cerntury applications. A silicon carbide IGBT has been optimised with a novel layout, that will demonstrate the efficiency of these devices compared to other, more established technologies, such as MOSFETs. At 10kV, these devices, made from wide bandgap semiconductor material silicon carbide, have a higher voltage rating than any established silicon device currently on the market. Initial prototypes of the SiC IGBT have been developed that can block 10 kV , and shows good on-state performance. Work continues to complete these devices dur to COVID delays. |
Exploitation Route | The Steering and Advisory Group (STAG) of the EPSRC Centre for Power Electronics are regularly update with the progress of the project. The STAG comprises of engineering experts from across the UK power sector. The results from this project therefore have a direct feedthrough to industry, while the development activities are also shaped by feedback from this panel. |
Sectors | Electronics Energy Transport |
Description | The project involved fundamental research into the design, optimisation and fabrication of ultra-high voltage silicon carbide power devices known as IGBTs. With each device potentially capable of blocking 10kV, applications include grid-level power conversion, including the power conversion related to transmission of power via long distances over HVDC networks. The project was so badly affected by COVID, with disruptions to device development, and staff leaving as a result, that some of the key objectives were only finished in 2022 and early 2023. As a result, impact in terms of papers and non-academic impact is still coming. The knowledge that has been developed in this project has underpinned the work and future research of all members of the original consortium. In Warwick and Nottingham, we have applied what we learnt to the development of even higher voltage (15kV) thyristor devices, work that is of interest to major device manufacturers. In Warwick, we are using the fabrication techniques in the development of B-TRAN power devices, a commercial contract with PGC Consultancy and Ideal Power. These devices could underpin a number of high voltage applications in transport and grid applications. This would not have been feasible without the knowledge from the research project. Separately, both Cambridge and Warwick were successful in attracting EU funding on UHV power devices, in consortia that include industry partners looking to take high voltage devices to market to open up new commercial revenue streams. Impact will continue as our final publications from the project reach the community in 2023. |
First Year Of Impact | 2022 |
Sector | Electronics,Energy,Manufacturing, including Industrial Biotechology,Transport |
Impact Types | Societal Economic |
Description | AdvanSiC - Advances in Cost-Effective HV SiC Power Devices for Europe's Medium Voltage Grids |
Amount | € 4,001,415 (EUR) |
Funding ID | 101075709 |
Organisation | European Commission |
Sector | Public |
Country | European Union (EU) |
Start | 01/2023 |
End | 12/2025 |
Description | Knowledge Exchange Awards - ASSATTA |
Amount | £90,000 (GBP) |
Organisation | Engineering and Physical Sciences Research Council (EPSRC) |
Sector | Public |
Country | United Kingdom |
Start | 07/2019 |
End | 05/2020 |
Description | TESiC-SuperJ - Trench Epitaxy for SiC Superjunctions: technology enabling low loss HVDC power electronics. |
Amount | £398,801 (GBP) |
Funding ID | EP/W004291/1 |
Organisation | Engineering and Physical Sciences Research Council (EPSRC) |
Sector | Public |
Country | United Kingdom |
Start | 09/2021 |
End | 09/2024 |
Description | Switch Optimisation Research Team |
Organisation | Coventry University |
Country | United Kingdom |
Sector | Academic/University |
PI Contribution | This is the research team that was put together for the Underpinning Power Electronics switch optimisation Theme. We are all working collaboratively, across the institutions towards the goals and objectivesof the research proposed. |
Collaborator Contribution | -- Cambridge and Coventry operate as the design house, they produce simulations that optimise the development of high voltage SiC power devices. -- Warwick and Newcastle are specialists in SiC power device development, and develop the devices in their cleanrooms. |
Impact | Research papers in preparation. |
Start Year | 2017 |
Description | Switch Optimisation Research Team |
Organisation | Newcastle University |
Country | United Kingdom |
Sector | Academic/University |
PI Contribution | This is the research team that was put together for the Underpinning Power Electronics switch optimisation Theme. We are all working collaboratively, across the institutions towards the goals and objectivesof the research proposed. |
Collaborator Contribution | -- Cambridge and Coventry operate as the design house, they produce simulations that optimise the development of high voltage SiC power devices. -- Warwick and Newcastle are specialists in SiC power device development, and develop the devices in their cleanrooms. |
Impact | Research papers in preparation. |
Start Year | 2017 |
Description | Switch Optimisation Research Team |
Organisation | University of Cambridge |
Country | United Kingdom |
Sector | Academic/University |
PI Contribution | This is the research team that was put together for the Underpinning Power Electronics switch optimisation Theme. We are all working collaboratively, across the institutions towards the goals and objectivesof the research proposed. |
Collaborator Contribution | -- Cambridge and Coventry operate as the design house, they produce simulations that optimise the development of high voltage SiC power devices. -- Warwick and Newcastle are specialists in SiC power device development, and develop the devices in their cleanrooms. |
Impact | Research papers in preparation. |
Start Year | 2017 |
Description | Automotive Forum Presentation |
Form Of Engagement Activity | A talk or presentation |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Industry/Business |
Results and Impact | Invited to give talk at the EETimes Advanced Automotive Tech Forum, mostly attended by the automotive industry. |
Year(s) Of Engagement Activity | 2022 |
URL | https://www.automotiveforum.eetimes.com/ |
Description | Centre for Power Electronics Annual Conference 2019 |
Form Of Engagement Activity | Participation in an activity, workshop or similar |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Industry/Business |
Results and Impact | Dates: 3 & 4 July 2019 Location: Holywell Park Conference Centre, Loughborough University Once again, our Annual Conference proved highly popular, with delegates having the opportunity to hear from experts in the field, find out more about the work of the Centre, to learn about our latest research and to network with colleagues. |
Year(s) Of Engagement Activity | 2019 |
URL | http://www.powerelectronics.ac.uk/events/event-records/centre-for-power-electronics-annual-conferenc... |
Description | Futurum Outreach articles |
Form Of Engagement Activity | A magazine, newsletter or online publication |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Schools |
Results and Impact | Engaged with Futurum to produce material for School/College age young adults. In the link below, an article, exercise, PowerPoint and cartoon are all freely downloadable to school teachers across the world. |
Year(s) Of Engagement Activity | 2021 |
URL | https://futurumcareers.com/how-can-electronics-engineers-help-to-power-the-green-transition |
Description | Industrial Workshop: SiC devices, reliability, converters and applications - tutorial |
Form Of Engagement Activity | Participation in an activity, workshop or similar |
Part Of Official Scheme? | No |
Geographic Reach | National |
Primary Audience | Industry/Business |
Results and Impact | SiC devices, reliability, converters and applications - tutorial In this tutorial, leading academics from the Centre for Power Electronics will give an overview of the current status of wide band-gap technology, highlighting the need for the technology, its applications and the key challenges that remain. The tutorial is for anyone in academia or industry who wishes to understand more about this exciting field, including PhD students. Location: Advanced Propulsion Centre at the University of Warwick Date: 9 October 2019 |
Year(s) Of Engagement Activity | 2019 |
URL | http://www.powerelectronics.ac.uk/events/event-records/sic-devices-reliability-converters-and-applic... |
Description | Interview on piworld.co.uk Podcast/Videocast |
Form Of Engagement Activity | A broadcast e.g. TV/radio/film/podcast (other than news/press) |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Industry/Business |
Results and Impact | Invited by Tech Investors programme (podcast/videocast) to give an intorduction to Silicon Carbide - devices, applications, companies. Intended purpose was to 'spread the gospel' of SiC, and to raise profile of our work. Promoted the Centre for Power Electronics and our project. |
Year(s) Of Engagement Activity | 2020 |
URL | https://www.youtube.com/watch?v=y2XCYzGT8vY |