Reducing plastic packaging and food waste through product innovation simulation.

Lead Research Organisation: City, University of London
Department Name: School of Health Sciences

Abstract

THE PROBLEM
Plastic packaging waste is a major issue that has recently entered public consciousness, with the British government committing to a 25-year plan that would phase out disposable packaging by 2042. Around 41% of plastic packaging is used for food, with the UK generating 1 million tonnes per year of packaging waste. Food packaging has had a 1844% increase in recycling since 2007, yet still only one third of food packaging is currently recycled [3]. Currently many consumers are boycotting plastic packaging. However, this is leading to a rise in food waste (and foodborne illness risk) due to decreased shelf life. Up to a third of the resources used to produce food could be saved by eliminating food waste [1]. In the UK, approximately 10 million tonnes of food are wasted every year, with the average family (i.e. a household containing children) spending £700 a year on food that is wasted. 31% of avoidable household food waste (1.3 million tonnes), is caused by a mismatch of packaging, pack, and portion size, and household food habits [2]. Plastic pollution and food waste can be reduced through product re-design and other household interventions. However, there is little evidence to determine the best solutions to reduce plastic pollution and food waste. The food industry and consumers have a variety of possible solutions, but no way of knowing the impacts and unintended consequences (without costly, time consuming trials and measurement). This is a major barrier to empowering the food system to enable the rapid reduction of plastic waste.

THE VISION
This project reduces plastic pollution (and food waste) by providing a decision support tool to trigger action in the food industry and by consumers. Evidence concerning plastic and food waste reduction (and trade-offs with cost, and environmental impacts) will be generated by updating the Household Simulation Model (HHSM).
The HHSM was piloted by the University of Sheffield and WRAP (the Waste & Resources Action Programme) to model the impacts of food product innovation quickly, to enable manufacturers to select the best innovations and interventions, and to prioritise their development and deployment. This project will incorporate into the current HHSM, data on 1) plastic packaging options and composition (from Valpak/WRAP), 2) household behavioural insights around packaging (single and reuse options) and food (provided by UoS/WRAP), with specific fresh produce data (from Greenwich) 3) plastic in the supply chain and environmental impacts (via SCEnATi- a big data analytics tool of the food supply chain processes (provided by Sheffield).


The updated HHSM will enable the quantification of plastic and food waste reduction, and the environmental and monetary trade-offs of various solutions. This will be done by developing an optimization engine and integrating it with the updated HHSM which will further the simulation optimization methodology with the findings from applying developed meta-heuristic algorithms to this problem. Possible solutions include offering consumers different pack sizes, or changing packaging type/shape/reusability/durability.
The most successful solutions will be translated into consumer and industry guidance focusing on the top 30 foods linked to the highest waste and tradeoff potential. This will enable rapid product and food system redesign. This guidance will be open access, and deployed through WRAP and global industry networks, and open access web tools.

WRAP is coordinating the voluntary agreements UK Plastics Pact and the Courtauld Commitment 2025 (focused on food waste and carbon reduction). This allows rapid scaling of the HHSM outputs throughout the UK.

References: [1] Institution of Mechanical Engineers, "Global food - Waste not, want not" London, 2013
[2] Quested, T. E., et al. "Spaghetti soup: The complex world of food waste behaviours." RCR 79 (2013): 43-51.
[3] Recoup 2018, UK Household Plastics Collection

Publications

10 25 50
 
Title Dealing with 'Sweaty Veg': Emerging consumer challenges to plastic packaging for fresh food. 
Description Presentation given at the RGS-IBG 2022 Annual conference at Newcastle University on Thursday 1st September 2022. It covers findings from the project 'Reducing plastic packaging and food waste through product innovation simulation', funded by the NERC SSPP challenge. The findings are presented in the rough outlines of a paper in preparation as of 6/10/22. The primary research for this project received ethical approval from the University of Sheffield Management school ethical approval board (ref no: 043489). 
Type Of Art Film/Video/Animation 
Year Produced 2022 
URL https://figshare.shef.ac.uk/articles/presentation/Dealing_with_Sweaty_Veg_Emerging_consumer_challeng...
 
Title Dealing with 'Sweaty Veg': Emerging consumer challenges to plastic packaging for fresh food. 
Description Presentation given at the RGS-IBG 2022 Annual conference at Newcastle University on Thursday 1st September 2022. It covers findings from the project 'Reducing plastic packaging and food waste through product innovation simulation', funded by the NERC SSPP challenge. The findings are presented in the rough outlines of a paper in preparation as of 6/10/22. The primary research for this project received ethical approval from the University of Sheffield Management school ethical approval board (ref no: 043489). 
Type Of Art Film/Video/Animation 
Year Produced 2022 
URL https://figshare.shef.ac.uk/articles/presentation/Dealing_with_Sweaty_Veg_Emerging_consumer_challeng...
 
Title Reducing plastic packaging and food waste through product innovation simulation: findings from qualitative research with households [Poster presented at Materials Research Exchange 2022, Business Design Centre London] 
Description Poster presented at the Materials Research Exchange conference held at the Business Design Centre, London, on 3-6th October 2022. It covers findings from the project 'Reducing plastic packaging and food waste through product innovation simulation', funded by the NERC SSPP challenge. The poster presents a summary of the findings of the qualitative research conducted as part of the project. The primary research for this project received ethical approval from the University of Sheffield Management school ethical approval board (ref no: 043489). 
Type Of Art Film/Video/Animation 
Year Produced 2022 
URL https://figshare.shef.ac.uk/articles/poster/Reducing_plastic_packaging_and_food_waste_through_produc...
 
Title Reducing plastic packaging and food waste through product innovation simulation: findings from qualitative research with households [Poster presented at Materials Research Exchange 2022, Business Design Centre London] 
Description Poster presented at the Materials Research Exchange conference held at the Business Design Centre, London, on 3-6th October 2022. It covers findings from the project 'Reducing plastic packaging and food waste through product innovation simulation', funded by the NERC SSPP challenge. The poster presents a summary of the findings of the qualitative research conducted as part of the project. The primary research for this project received ethical approval from the University of Sheffield Management school ethical approval board (ref no: 043489). 
Type Of Art Film/Video/Animation 
Year Produced 2022 
URL https://figshare.shef.ac.uk/articles/poster/Reducing_plastic_packaging_and_food_waste_through_produc...
 
Title Reducing plastic packaging and food waste through product innovation simulation: new household simulation model for chicken fillets [Presented at Materials Research Exchange 2022, Business Design Centre London] 
Description Poster presented at the Materials Research Exchange conference held at the Business Design Centre, London, on 3-6th October 2022. It covers findings from the project 'Reducing plastic packaging and food waste through product innovation simulation', funded by the NERC SSPP challenge. The poster presents a summary of the findings of the modelling work package. 
Type Of Art Film/Video/Animation 
Year Produced 2022 
URL https://figshare.shef.ac.uk/articles/poster/Reducing_plastic_packaging_and_food_waste_through_produc...
 
Title Reducing plastic packaging and food waste through product innovation simulation: new household simulation model for chicken fillets [Presented at Materials Research Exchange 2022, Business Design Centre London] 
Description Poster presented at the Materials Research Exchange conference held at the Business Design Centre, London, on 3-6th October 2022. It covers findings from the project 'Reducing plastic packaging and food waste through product innovation simulation', funded by the NERC SSPP challenge. The poster presents a summary of the findings of the modelling work package. 
Type Of Art Film/Video/Animation 
Year Produced 2022 
URL https://figshare.shef.ac.uk/articles/poster/Reducing_plastic_packaging_and_food_waste_through_produc...
 
Title Using qualitative methods to inform a household plastic packaging and food waste simulation model. 
Description Paper presented at Global Research & Innovation in Plastics Sustainability (GRIPS) 2022, 17th March 2022. The primary research for this project received ethical approval from the University of Sheffield Management school ethical approval board (ref no: 043489). 
Type Of Art Film/Video/Animation 
Year Produced 2022 
URL https://figshare.shef.ac.uk/articles/presentation/Using_qualitative_methods_to_inform_a_household_pl...
 
Title Using qualitative methods to inform a household plastic packaging and food waste simulation model. 
Description Paper presented at Global Research & Innovation in Plastics Sustainability (GRIPS) 2022, 17th March 2022. The primary research for this project received ethical approval from the University of Sheffield Management school ethical approval board (ref no: 043489). 
Type Of Art Film/Video/Animation 
Year Produced 2022 
URL https://figshare.shef.ac.uk/articles/presentation/Using_qualitative_methods_to_inform_a_household_pl...
 
Description Our project has produced a new Household Simulation Model (HHSM), which uses Discrete Event Simulation (DES) to estimate the impact of different packaging and household behavior interventions on domestic food and packaging waste generation.
This is useful to policymakers and the supply chain, as empirical testing of such interventions at scale is impractical, while our HHSM can provide quantitative evidence of interventions and innovations comparative impacts.. The HHSM model explores various household scenarios and archetypes, including pack sizes, shelf-life extensions, portioning behaviors, and storage-checking options, to provide insights for decision-makers.

We have currently run the model on to study the amount of food and packaging waste produced from chicken fillets- common perishable items in British shopping baskets that are generally bought in single-use plastic containers. Chicken fillets waste represents a significant environmental burden that could be minimised by implementing different interventions at the supermarket and consumer levels.

Our current results show that packaging innovations that extend shelf life could decrease domestic chicken waste by 59%. Increasing storage checking to 100% could decrease chicken waste by 29%, but it may also increase packaging waste by 4.5%. Furthermore, a negative correlation between chicken and packaging waste emphasises the significance of pack size-related interventions, which should be implemented along with sustainable packaging systems. Overall, the HHSM model provides a powerful tool for evaluating different interventions and comparing their impacts on waste generation. In addition, it offers valuable insights into the effects of various household behaviors and packaging innovations on waste reduction, helping prioritise interventions that minimize waste while minimising trade-offs between food and packaging waste.
Exploitation Route For Chicken fillet research: In future HHSM research, additional parameters impacting domestic waste generation could be incorporated. For example, it could be valuable to include household expenditure, the impact of supermarket promotions on customers' decision-making or the simulation of food waste generation due to overcooking or personal preferences (such as removing connective tissue from chicken fillets before cooking). Additionally, further qualitative research could deepen the understanding of household dynamics and improve the model's accuracy in simulating waste generation. Furthermore, the HHSM could be utilised to study the impact of different waste reduction interventions on various environmental and economic factors and expand its analysis to include the entire food supply chain. By exploring the impacts of the potential interventions with a more holistic approach, the HHSM could provide even more valuable insights into the most effective strategies for reducing food and packaging waste at all levels of the supply chain.
Sectors Agriculture, Food and Drink,Environment,Manufacturing, including Industrial Biotechology,Retail

 
Description In 2023, a new version of the model was completed for chicken breast fillets. Previous versions of the model have also had policy impacts September 2022, the HHSM team present findings at WRAP, Banbury. This informed decision making/agenda setting. February 2022 WRAP published a pathway to selling more fruit and vegetables loose last week: Label better, less waste: Uncut fruit and vegetables | WRAP. This follows the 'Packaged vs loose' project published in Feb 2022, and heavily relies on the results from the HHSM. "Research published by WRAP in 2022 found that adopting these actions for the five items studied (apples, bananas, broccoli, cucumber and potatoes) alone could: Prevent 100,000 tonnes of household food waste each year. Amount to 10,300 tonnes of plastic packaging removed. This would deliver a combined emissions equivalent to 130,000 tonnes of carbon dioxide a year."
First Year Of Impact 2022
Sector Agriculture, Food and Drink,Environment,Culture, Heritage, Museums and Collections,Retail
Impact Types Cultural,Societal,Economic,Policy & public services

 
Description Citation in Label better, less waste: Uncut fruit and vegetables | WRAP. 2022
Geographic Reach National 
Policy Influence Type Citation in other policy documents
Impact February 2022 WRAP published a pathway to selling more fruit and vegetables loose last week: Label better, less waste: Uncut fruit and vegetables | WRAP. This follows the 'Packaged vs loose' project published in Feb 2022, and heavily relies on the results from the HHSM. https://wrap.org.uk/resources/guide/label-better-less-waste-uncut-fruit-and-vegetables "Research published by WRAP in 2022 found that adopting these actions for the five items studied (apples, bananas, broccoli, cucumber and potatoes) alone could: Prevent 100,000 tonnes of household food waste each year. Amount to 10,300 tonnes of plastic packaging removed. This would deliver a combined emissions equivalent to 130,000 tonnes of carbon dioxide a year."
URL https://wrap.org.uk/resources/guide/label-better-less-waste-uncut-fruit-and-vegetables
 
Description WRAP Pesearch exploring the interaction between packaging on fruit and vegetables and household food waste.
Geographic Reach National 
Policy Influence Type Citation in other policy documents
Impact Our research has resulted in a model that has been used by WRAP to support policy advice. This new research exploring the interaction between packaging on fruit and vegetables and household food waste. (main webpage is here: https://wrap.org.uk/resources/report/reducing-household-food-waste-and-plastic-packaging, With the technical reports, including the one focusing on the Household Simulation Model here: https://wrap.org.uk/resources/report/helping-people-reduce-fresh-produce-waste) This report will fundamentally change guidance to the use of plastic packaging on fruit and vegetable products in the UK, with global knock on effects. This reduces food waste and plastic packaging waste.
URL https://wrap.org.uk/resources/report/reducing-household-food-waste-and-plastic-packaging
 
Title Reducing Plastic Packaging and Food Waste Through Product Innovation Simulation: Household Behavioural Insights Around Packaging, Single and Reuse Options, and Food: 2021-2022 
Description This dataset was produced as part of the project: Reducing plastic packaging and food waste through product innovation simulation, funded by the NERC (Ref: NE/V010654/1). The wider project was concerned with building a Discrete Event Simulation (DES) model that can simulate food and food packaging as it moves through a household, from purchase to disposal. This dataset is qualitative in nature and was created to inform the modelling process. Remote qualitative interviews were planned and conducted, and participants were also asked to fill out entries on a research diary covering 4 days within a 7 day period. The interviews were semi-structured, and questions relating to waste and food practices were planned around 4 main areas: general household background, daily routines, weekly routines and shopping habits, waste and disposal practices, and attitudes to potential innovation in food packaging. A fifth section was based on photo-elicitation, to gauge participant attitudes to ageing produce. The diaries provided to participants had a system of prompts and questions that aimed to capture the movement of particular food items through the home and practices related to this movement over four separate days. Image files could also be submitted by participants, either included in the text files or as email attachments to the researcher. Follow up interviews were planned, which would be conducted after the second diary entry was complete and returned, but time constraints meant that only one follow up interview was conducted. A screening questionnaire was used to recruit and select participants, which was disseminated through university research recruitment channels and through social media accounts set up for the project. Informed consent for this questionnaire was gained at that stage, but was also gained prior to the remote interview, for both the interview and the diary research. However, the questionnaire data was not analysed and is not included in the collection as it was for recruitment purposes only. The data collection is comprised of 28 interview transcripts, 25 completed research diaries and 91 image files (produced by research participants) as part of the research diaries. Where image files were included in text documents by participants, the image files have been extracted and saved as photographs separately. These are stored as .docx files and .tiff files accordingly. Each of these was anonymised according to the anonymization plan. As there are multiple forms of data for each participant, each participant that completed the questionnaire was given a unique identifier, with suffixes describing the type of data. These are described in the readme file for the data collection. 
Type Of Material Database/Collection of data 
Year Produced 2022 
Provided To Others? Yes  
Impact Impact achieved through wider impact of model. Dataset also allowed for additional publications not focussed on the wider project. 
URL http://reshare.ukdataservice.ac.uk/id/eprint/855838