Trajectory Control of Very Flexible Aircraft

Lead Research Organisation: Imperial College London
Department Name: Aeronautics

Abstract

In the pursuit of a reduced carbon footprint and more sustainable transportation methods, commercial aircraft are evolving toward more efficient designs. New wing concepts such as those found in the Boeing 787 and Airbus A350 incorporate composite materials that allow for much lighter wings that are capable deforming significantly. These large deformations require that aeroelastic - coupled structural and aerodynamic - models are integrated into the aircraft design process to predict the behaviour and interaction between large wing deformations, unsteady aerodynamic forces and the aircraft's flight dynamics. It is paramount to have a clear understanding of these interactions since they can have catastrophic consequences, as seen through past mishaps like that of the NASA Helios aircraft in 2003.
In addition, developments in powerful and lightweight electronic components are giving rise to the concept of high-altitude pseudo-satellites (HAPS), used to provide data communication, imaging etc. services worldwide. Compared to their orbital counterparts, HAPS have the added benefit of a more controllable flight trajectory and good maintainability prospects. These platforms, like the Airbus Zephyr, aim at staying airborne for months at a time at high altitudes, well above weather systems, by using solar power alone. To such extent, only designs with extreme aerodynamic efficiencies that are achieved by very high aspect ratio wings with lightweight structures can be considered. Such wings are very slender and in cruise conditions have deformations that are comparable to the wing span, introducing the possibility of hazardous interactions between aerodynamics and structural dynamics as experienced by Helios.
Controlling these aircraft is the challenge at hand since the large changes in the geometry of the vehicle during the flight mission often require the use of model predictive control strategies capable of updating their internal model as the vehicle deforms. However, models that describe the aircraft's aerodynamics, structural deformations and flight dynamics with an adequate level of fidelity are typically prohibitive in terms of size and cannot be used directly for the purposes of control. Therefore, one must turn to model reduction techniques to reduce the size of such systems to enable controller operation in modern hardware. The model reduction process itself is not trivial since the most important dynamics must be retained and the size of the underlying system is large enough to pose a computational challenge. Consequently, the concept of creating a database of pre-computed reduced order models for the aircraft in different flight conditions for the controller to interpolate between them "online" will be investigated. This will allow for all the heavy computations to be performed "offline". The controller then will guarantee stability of the aircraft within its flight envelope while optimising the resource-constrained flight trajectory given the limited use of solar energy that can be extracted during a 24 hour cycle.
This project will use and develop the open-source, in-house tool, SHARPy (Simulation of High Aspect Ratio airplanes in Python1) with the capabilities necessary to gather the complex and large aeroelastic models describing these new high-altitude platforms, perform model reduction, interpolation between models and finally incorporate flight control methods. It will require adopting the latest state-of-the-art techniques from control theory and model reduction to apply them to the aeroelastic problem at hand, all while keeping computational cost to within the reach of modern hardware. This will hopefully benefit the design of disruptive high-altitude platforms envisaged to provide services ranging from internet connection in remote areas to imaging the evolution of wildfires and that we could see entering service in a short to medium time frame.

Publications

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Studentship Projects

Project Reference Relationship Related To Start End Student Name
EP/N509486/1 01/10/2016 31/03/2022
2297076 Studentship EP/N509486/1 01/10/2018 31/03/2022 Norberto Goizueta Alfaro
 
Description This work focuses on the development of computational tools for the simulation of aircraft with very flexible structures. These aircraft are currently conceived to become pseudo-satellites, that is, fly at very high altitudes (20 - 30 kilometres) and be solar powered being able to stay aloft for months at a time. To accomplish this these vehicles require extreme aerodynamic efficiencies which are achieved by having very slender wings and lightweight structures. This results in lifting surfaces that can deform significantly in flight, causing changes to the aerodynamics, structural characteristics and even stability and control qualities.

This makes aircraft design and analysis integrate aerodynamic and structural design simultaneously; this coupled aerodynamic and structural field is referred to as aeroelasticity. As part of this work, we have continued the development of the open-source aeroelastic simulation toolbox, SHARPy, (Simulation of High Aspect Ratio aeroplanes in Python) to produce aeroelastic numerical models of aircraft that can be simulated efficiently in conventional desktop hardware. Being able to simulate these models in conventional hardware is a key aspect of this work since control systems in very flexible aircraft may use techniques that depend on real-time simulation while the aircraft flies and, not surprisingly, the computational power of flight computer systems is limited.

Therefore, the first step has been to develop numerical techniques that reduce the size of aeroelastic models. These methods, referred to as Krylov subspace methods, are applied onto the aerodynamic model of the aircraft and, if we are to quantify the reduction of the system size, it is in the order of one to ten thousand times smaller. This is coupled with a reduced order structural model to give the aeroelastic reduced model. However, the models rendered for very flexible aircraft are highly dependent on the flight condition (for instance, the actual shape of the vehicle may shape substantially at different airspeeds!), rendering a single model unusable for conditions different to those at which it was obtained. Since obtaining a reduced order model at every flight condition possible would be extremely costly, we have developed interpolation techniques in order to, from a small set of models at different conditions, be able to interpolate in real time and obtain models at other points within the flight envelope.

So far, this work has been put into practice in two different scenarios. First, we have applied these methods to a very flexible wing model to be tested in the wind tunnel to predict its stability boundaries and ensure a safe and non-destructive wind tunnel test campaign. The reduced order models have demonstrated an excellent level of fidelity for the task at hand and been able to predict the behaviour of the wing in several conditions with an excellent match to the experimental results. Secondly, we have used these models as part of a control system, which has used SHARPy as a flight simulation platform, where the trajectory of a very flexible aircraft that inadvertently lost a significant part of its payload was kept practically unaltered.
Exploitation Route All technical developments as part of this project are incorporated into SHARPy (http://imperial.ac.uk/aeroelastics/sharpy) which is available as open-source. In addition, all scripts used to generate simulations as well as any published results are freely available on GitHub (http://github.com/ngoiz/). This enables future researchers to continue developing this tool or to use the results as part of this project in validation exercises of their own tools.
Sectors Aerospace, Defence and Marine

URL http://imperial.ac.uk/aeroelastics/sharpy
 
Description This project focuses on modelling and simulation of the next generation of high altitude aircraft, which are conceived with pseudo-satellite missions in mind. These aircraft are designed to fly in the stratosphere (20-30 kilometres high) and solar powered in order to stay aloft for months at a time. Typical missions will include connectivity (phone/internet delivery to underdeveloped areas) or imaging capabilities (for instance for terrain surveying), amongst others. This concept offers several advantages over the traditional orbital satellites including the cost of sending something to space (as well as the non-negligible launch risk), flexibility in the area of interested (engineers may plan the trajectory of aircraft freely as opposed to being constrained to an orbit) or maintenance (aircraft may land to be repaired or have equipment refitted). These aircraft do, however, require of an integrated aerodynamic and structural design, referred to as aeroelastic. To such extent, we have continued the development of an open-source aeroelastic simulation toolbox: SHARPy (Simulation of High Aspect Ratio aeroplanes in Python) (http://imperial.ac.uk/aeroelastics/sharpy) which offers multiple tools to engineers working on these next generation vehicles and flexible structures. The tools incorporated into SHARPy, which account for the work produced by several PhD students, are in use across the industry in several design high altitude aircraft design projects. In addition, these tools have also been used for the safe design of wind tunnel experiments and all the data collected and published is always archived in open-source repositories, making them useful as validation data for other aeroelastic tool sets.
First Year Of Impact 2021
Sector Aerospace, Defence and Marine
Impact Types Economic

 
Title Results on the Pre-Pazy Wing Model for the 3rd Aeroelastic Prediction Workshop 
Description Consolidated release on the Pre-Pazy Wing model results for the 3rd Aeroelastic Prediction workshop large deflection group. Includes minor modifications to the UM data. 
Type Of Material Database/Collection of data 
Year Produced 2020 
Provided To Others? Yes  
Impact This dataset includes results from the simulations performed on the very flexible Pazy wing used to prepare a flutter wind tunnel test. This data is made available such that the case may be used as benchmark for validation by other research groups of their own aeroelastic analysis tools. 
URL https://zenodo.org/record/4311606